How to fix headphone wires with tape | Step by Step Guide

How to fix headphone wires with tape

There are a number of ways to answer the questions about how to fix headphone wires with tape but how do you make the simplest work? You might be surprised by how easy it is to fix your headphones with tape. There are a few different kinds of tapes that can be used and they all have their own pros and cons. In this article, I’ll go over how to use each one so you can choose what’s right for you!

The following are the things you’ll need: 

-Electrical tape

-Wirecutter or utility knife (to strip insulation)

-A lighter.

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If your copper wire has been eaten up somewhere or it’s cut in half, then follow these steps to fix the issue.

Locate the wire

Locate the wire damaged by compression, cut where it’s compressed to split into two wires. Remove the insulation from each half of the cable until you see one red and a couple of copper on each side or separate green if headphones have a single channel for both left and right earbuds

First, locate where the wire is squashed. The wire cutters will give you the best results when trying to break a cord. Cut the part of your headphone cord that has been crushed until you get two separate wires-one with a red stripe around its rubber coating (right) and another without this characteristic (left). In order to properly diagnose which speaker in your audio device isn’t working correctly after repairing cables/wires, we need to remove any insulation surrounding them so as not to obstruct our view.

When wiring speakers, make sure the copper and red wires are separated in order to avoid transmitting current through both coils. The green wire is for audio transmission while the red wire carries electric currents that power up your speaker system.

Burn the Wire Coatings

After separating the wires, you should now burn away headphone wire enamel with a lighter. The cable for transmitting audio is coated in insulation known as enamel. Before reconnecting the cables, make sure to remove them by using your lighter and sandpaper if necessary or desired.

Connect the Wires Again

Red and green wires should not be touching each other when you twist them. If they do, your headphone will short circuit later on during use.

After removing the coatings from both ends of a cable with red and copper wiring inside it, take one end of the red wire in hand then grab its matching counterpart that’s attached to another object (e.g., light switch) nearby. Next, hold onto some part near where this second set is at as well so that these two sets don’t come apart accidentally while twisting together until firmly connected like before without separation by accident. Now repeat exactly what was done above only for opposite color wires this time.

Now Cover the Twisted Wires with an Electrical Tape

Once you have the wires twisted and joined together, cover both parts with electrical tape. Make sure to go over it a few times so that there are no hanging pieces of wire or any exposed copper loops.

Do this if your headphone cord is damaged in more than one place since the process will be pretty much similar throughout all repairs

Test the Headphone with an audio source

Now you have finished repairing your headphones with tape. You should be able to use them again without any problems! To verify this, get an audio source and test if it plays music properly.

If you have followed the steps discussed above and your headphone wire has not been damaged beyond repair, it should be as good as new. This method can resolve most of your headphone-wire problems. However, severe damage to the wire itself by electrical tape may only mask this problem temporarily

What to do if My Headphone Wires are Severely Damaged?

If your headphone wires are severely damaged, there is no easy way of fixing them. There are two options that require a lot more effort and time than the above option though. These methods might be worth considering before moving on if you know they’re what you want to do with your headphones after all!

Are you considering whether to make use of your warranty? Well, it’s the most secure and cost-effective solution; do you have a few minutes for this? If so we’ll cover some advanced methods below.

Method 1. Solder Your Headphone Wires

If you don’t want to tape wires, a soldering kit can fix headphone cords. You’ll need materials and tools by the end of this tutorial like we used in other DIY projects above. The solder is melted with an iron or lighter then connected to two speaker cables at once so they won’t separate easily when pulled on each side! We sanded off enamel coating from both sides using either a light source or heated wire before connecting them together for durability against wear & tear over time.

Here’s how: expose wire ends and melt now exposed copper sections (solder) while heating up one tip of your plug side/top – let it cool down until solidified.

Method 2. Repair without Solder with Heat-Shrink Tubing

If you are not very familiar with soldering, heat-shrink tubing can be a great alternative for fixing your headphone’s wire. Before starting on the actual fix, gather all of the materials and tools we discussed in our last advanced method. You will need scissors or clippers to cut out short pieces of either type as well as some electrical tape that is more durable. If possible, it would also help if you had a heat-shrink tube to protect against potential future damage at this point instead of after completing your work – however, they aren’t necessary by any means!

Once everything is ready head back up here and let’s get started repairing those broken wires already!

Steps to follow

Step 1: Remove the Insulators

Wires strippers are used to stripping the insulation from wires so that they can be connected by twisting them together. Cut off any remaining wire insulation, but do not cut through either of the stripped sides or you will have a useless connection.

Step 2: Separate the Wires

Separate your headphone wires by color. Right-side headphones have red cables, and the left ones are green/blue. Ground wires should be gold or copper-colored—if you can’t see it clearly, use a magnifying glass to get a better view of its coloring.

Step 3: Melt Off the Coating

To melt off the varnish material covering the wires using a lighter, you can use sandpaper alone or use them to complement each other. Melt it by holding your flame close but not too long as this may cause damage. You should also remove any remaining residue if there is any with something like acetone nail polish remover and fine-grit paper (or even steel wool).

Step 4: Isolate the Wirings

Twist the colored wires together and use electrical tape to isolate the ground wire from both of them.

Step 5: Choose the Best Heat-Shrink Tubing

The best heat-shrink tube to use for your headphones is plastic-like PVs, PEPS, or polyolefin. Ensure that it fits the size of your cable and remember they shrink about one-sixth their diameter when heated.

Step 6: Clean the Area to Be Wrapped

Clean the wires with isopropyl alcohol and a clean cloth to remove any excess debris or grease. This will remove any excess debris or grease, allowing for proper connection across devices as well as improved performance in both speed and connectivity.

Step 7: Insert the Tube

To make it even more compact, wrap the tube as tightly around itself as possible.

Step 8: Apply Heat around the Wrapped Area

The heat-shrink tubing kit comes with a heating device or you can use a lighter. Be careful not to burn the plastic, but instead only apply enough heat for it to shrink around your wire connection. Use pliers and be mindful of where they are touching when using either method so that you don’t get burned!


If your headphone wires are broken, you don’t need to immediately replace them. There are some solutions that can fix the problem in minutes such as using electrical tape or soldering and heat-shrink tubing it. You also have the option of replacing your headphones if necessary; however, this will cost more than fixing those with a wire malfunction on their own.  Hope this article ” how to fix headphone wires with tape” helped you with your broken wires, good luck to you.

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